
Throw out your dipsticks! The importance of oil condition monitoring
The IntelliStick is a compact dipstick replacement device which electronically monitors multiple conditions of engine oil and continuously scans for water/coolant and fuel intrusions.
Real-time oil condition data can be easily uploaded via a Bluetooth® wireless device such as a PDA, smart phone or laptop using Microsoft® Windows®. Early detection of these conditions can lead to improved performance, greater fuel economy and contribute to longer engine life.
IntelliStick’s Unique Technology
IntelliStick’s unique Sensor
Technology was developed by
Professor Robert Kauffman, an
industry-known distinguished oil
chemist at the University of Dayton
Research Institute (UDRI). Kauffman
was contacted by the U.S. military
to develop a sensor for use in the
Joint Strike Fighter Jet and Humvee.
The IntelliStick sensor, created out
of this research, allowed the Army
to determine when to change the
engine oil based on oil condition.
This is the birth of IntelliStick.
IntelliStick takes Robert Kauffman’s 20 + years of
experience in oil analysis and puts it in your vehicle.
Benefits of IntelliStick:
- Performs laboratory grade oil analysis 24/7
- Communicates easily to a Smart Phone, PDA, or Laptop
- Increases equipment life-cycle and decreases equipment downtime
- Provides peace of mind
- Saves time and money by reducing or even eliminating the need for expensive and time consuming laboratory oil analysis
- Takes the guess work out of oil changes
- Optimizes oil change schedule
- Works with gasoline and diesel engines
- Works with all oil types and brands
- Ease of installation
The IntelliStick eliminates the need for conventional oil change intervals and time-consuming oil lab analysis
Automotive
Using interval-based maintenance is decidedly low-tech. What you don’t know about the condition of your oil can put your auto investment at risk. Changing your oil too soon can be expensive and wasteful; too late can create problems and lead to decreased fuel economy and engine wear. IntelliStick reports wirelessly to your Windows-based PDA, cell phone or laptop. It measures and reports actual on-board oil condition in real time. Superior to a guesswork estimate based on arbitrary mileage averages, you know when the oil additive package has been depleted and the oil is reaching its limit for engine protection. IntelliStick can help you get maximum mileage and performance from your motor oil.
Truck
Whether operating a fleet of one or fleet of one hundred or more, success in the commercial trucking business is defined by keeping trucks on the road. Pulling oil samples and waiting for lab test results is costly and time consuming, yet it has been necessary and the only means to understand oil condition to date. IntelliStick can help you optimize your maintenance schedules and minimize downtime with condition-based oil condition monitoring. IntelliStick provides vital information to help reduce maintenance costs and keep your fleet operating smoothly.
The intelligence behind IntelliStick
To provide continuous, real-world monitoring, the IntelliStick uses a simple, patented conductivity test that applies low voltage with slow varying waveforms across two sensor arrays. The system measures changes in the electrochemical current flow caused by additive package depletion and impurities that accumulate over time in engine oil. As more additives are depleted, most notably antioxidants and detergents, the oil’s conductivity is compromised, which leads to a corresponding reduction in the IntelliStick sensor reading.
Environmental Benefits:
Depleted oil causes your vehicle to experience a drop
in performance, inefficient fuel economy, and reduces
reliability of engine life. IntelliStick reads your oil and
reports the condition. IntelliStick shows that once the
additive package in the oil has depleted, the oil has very
little remaining useful life. What does that mean to you? That means that you now have the ability to determine,
almost exactly, when it is time to change your oil or add an
oil additive. Preventive maintenance is now based on realtime
information.
In order to simplify this phenomenon in graphical terms, Kauffman used U.S. military tests on thousands of hours with Humvee® engines to develop the “Kauffman Curve”. This curve, displayed to the
user through a Windowsbased
PDA, Smart Phone,
or Laptop, indicates the
remaining useful life of the
engine oil. As the oil condition
depletes, the IntelliStick
readings begin to decline and
eventually will stabilize in a flat
line, which indicates that the oil is ready for change. The oil
has reached its “Critical Point” when it no longer has the
ability to lubricate properly. As the antioxidants deplete,
the IntelliStick will detect a sharp increase of viscosity and
acid number before the critical point. If the oil has passed
the critical point the Kauffman Curve will begin to rise. In
this case, the conductance reading increases, indicating
that oil oxidation is occurring. The oil change should take
place anytime when the Kauffman Curve reading is “flat”,
which is after the loss of additives and before oil oxidation.
Why Is IntelliStick the Best Solution?
Fleet Managers and Owner/Operators routinely utilize
interval-based maintenance. This consists of driving at
predetermined intervals, routinely taking oil samples,
and often shipping the oil sample for time-consuming,
expensive oil analysis.
Currently, automobile
manufacturers are
incorporating an
algorithm to determine
the oil change interval.
Internal testing and
algorithms do not
monitor the quality of
the oil in real-time nor
current environmental conditions. The engine, brand of
oil, driving conditions, driving techniques, changes in
weather, and the age of your vehicle demand a better
analysis than guessing.
IntelliStick offers Real-Time condition based preventative
maintenance. You now have an onboard, real-time, oil
quality sensor monitoring the true condition of your oil.
It can also detect coolant or fuel intrusion.
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